ROSATOM launches its first Additive Technologies Center in Moscow

On December 23, 2020, Rusatom – Additive Technologies (RusAT, an enterprise of TVEL Fuel Company and ROSATOM’s integrator for additive manufacturing business) opened its first Additive Technologies Center (ATC) at the site of the Moscow Polymetal Plant.


TVEL President Natalia Nikipelova and RusAT Director General Mikhail Turundaev at the official opening of the ATC

ROSATOM’ ATC in Moscow has been created as the first model of a facility combining development, engineering and manufacturing. It is unique for its combination of the shop-floors for 3D printers assembling, printing, post-processing, as well as the laboratory for product research and sample testing. Thus, the engineers of RusAT will be able to check the adopted design and technological solutions immediately after equipment launch and promptly make adjustments to its design.

This is the only additive technologies center in Russia operating domestic equipment. It is aimed mainly at testing additive manufacturing technologies and demonstration of their capabilities for industrial enterprises.

The center is equipped with 3D printers of ROSATOM’s own design and production, such as Rusmelt 300M, Rusmelt 600M and Rusmelt 600 RM for printing with metal powders using selective laser melting technology (SLM). These printers run on Russian software and have parameters and characteristics that meet international standards. In addition, the Rusmelt 600M printer has a 600×600 mm construction area, which allows printing products with unique dimensions for the applied SLM-technology.

The second stage of the ATC facility will house complex machines for 3D printing with metal powders and photopolymers using the technologies of selective laser sintering (SLS) and Stereolithography (SLA). The range of testing and auxiliary equipment also will be expanded.

“Opening of the first Additive Technologies Center underlines the role of ROSATOM in creating a new technological paradigm in our country. This is an extraordinary milestone not just for the nuclear industry, but on a national scale as well. There is a lot of work ahead to create a whole network of such centers, primarily in the cities and regions of Rosatom enterprises operation. The next such center will be established in Novouralsk on the basis of NPO Centrotech, another enterprise of TVEL Fuel Company. Development and application of these technologies has a great meaning for the entire nuclear industry. We have solutions for using additive manufacturing, from separate elements of some products to essential supplies of equipment”, said Alexey Likhachev, Director General of ROSATOM.

“It is fundamentally important that it is the first such facility in Russia operating Russian-made equipment. All of it has was developed by our engineers. The equipment of the 3D-printers was manufactured at NPO Centrotech, the complete machines have been assembled at the site in Moscow. They run on Russian software. The first installation for the production of powders for 3D-printing has been recently launched at NPO Centrotech. ROSATOM has chosen the path of developing the full product line of equipment and services for additive manufacturing, being a manufacturer and a customer at the same time. This center features a fully 3D-printed anti-debris filter for a nuclear fuel assembly. It required fewer materials than traditional manufacturing, and it has a design that would be impossible to reproduce with other methods. By introducing additive technologies in our own business, we show an example for other industries. In fact, we are creating another new industry in Russia with its own centers, expertise, staff and linked universities”, commented Natalia Nikipelova, President of TVEL JSC.

“The First Additive Technologies Center of ROSATOM is a pilot platform where we will develop the best technological proposals and business solutions for our clients. After debugging the printing modes, we will take orders. By the end of 2021, we plan to launch a full production cycle for AM products. At the current stage of the AM market, the equipment that has been installed at the ATC and will be installed in 2021, will completely cover the needs of our customers. As for financial indicators, after launch of the second stage, the planned revenue of CAT would exceed 300 million rubles by 2030”, said Mikhail Turundaev, Director General of RusAT.

For reference:

RusAT LLC (an enterprise of the TVEL Fuel Company of ROSATOM) is a specialized company – an integrator of the nuclear industry in the field of additive technologies (three-dimensional printing). The company’s activities are focused on four key areas: the production of a line of 3D printers and their components, the creation of materials and metal powders for 3D printing, the development of integrated software for additive systems, as well as the provision of services for 3D printing and the introduction of additive technologies into production (including, in terms of the organization of production centers). https://rusatom-additive.ru/en/rusatom/

TVEL Fuel Company of Rosatom incorporates enterprises for the fabrication of nuclear fuel, conversion and enrichment of uranium, production of gas centrifuges, as well as research and design organizations. It is the only supplier of nuclear fuel for Russian nuclear power plants. TVEL Fuel Company of Rosatom provides nuclear fuel for 73 power reactors in 13 countries worldwide, research reactors in eight countries, as well as transport reactors of the Russian nuclear fleet. Every sixth power reactor in the world operates on fuel manufactured by TVEL. https://www.tvel.ru/en/

ROSATOM is a global actor on the world’s nuclear technology market. Its leading edge stems from a number of competitive strengths, one of which is assets and competences at hand in all nuclear segments. ROSATOM incorporates companies from all stages of the technological chain, such as uranium mining and enrichment, nuclear fuel fabrication, equipment manufacture and engineering, operation of nuclear power plants, and management of spent nuclear fuel and nuclear waste. Nowadays, ROSATOM brings together about 350 enterprises and organizations with the workforce above 250 K. https://www.rosatom.ru/en/

Rosatom has developed its own laser systems product line for 3D printers

Specialists of All-Russia Research Institute of Technical Physics (VNIITF) have developed and manufactured prototypes of lasers with a power of 200, 400, 700 and 1000 W to be used in SLM printers.

The development was carried out within the framework of R&D «Lasers», which is supervised by the integrator «Rusatom – Additive Technologies» (RusAT, an enterprise of TVEL Fuel Company).

The model range of laser sources will undergo a set of tests at RFNC-VNIIEF, after which they will be sent to RusAT’s Additive Technologies Center at the site of the Moscow Polymetal Plant for further testing on RusMelt 300M and RusMelt 600M 3D printers.

By the end of 2021, it is planned to carry out a full cycle of tests of laser sources in accordance with the requirements of State Standards and prepare the line for serial production.

«Laser system is one of the key components of an SLM printer along with machinery components and software. The created line of lasers is an opportunity to fully provide the additive manufacturing of Rosatom with its own developments, which is necessary for the business stability and independence from external suppliers. Moreover, in the future, RusAT will be able to accept orders for laser products of this line», – noted Mikhail Turundaev, CEO of RusAT.

For reference:

RusAT LLC (an enterprise of the TVEL Fuel Company of ROSATOM) is a specialized company – an integrator of the nuclear industry in the field of additive technologies (three-dimensional printing). The company’s activities are focused on four key areas: the production of a line of 3D printers and their components, the creation of materials and metal powders for 3D printing, the development of integrated software for additive systems, as well as the provision of services for 3D printing and the introduction of additive technologies into production (including, in terms of the organization of production centers). https://rusatom-additive.ru/en/rusatom/

TVEL Fuel Company of Rosatom incorporates enterprises for the fabrication of nuclear fuel, conversion and enrichment of uranium, production of gas centrifuges, as well as research and design organizations. It is the only supplier of nuclear fuel for Russian nuclear power plants. TVEL Fuel Company of Rosatom provides nuclear fuel for 73 power reactors in 13 countries worldwide, research reactors in eight countries, as well as transport reactors of the Russian nuclear fleet. Every sixth power reactor in the world operates on fuel manufactured by TVEL. https://www.tvel.ru/en/

ROSATOM is a global actor on the world’s nuclear technology market. Its leading edge stems from a number of competitive strengths, one of which is assets and competences at hand in all nuclear segments. ROSATOM incorporates companies from all stages of the technological chain, such as uranium mining and enrichment, nuclear fuel fabrication, equipment manufacture and engineering, operation of nuclear power plants, and management of spent nuclear fuel and nuclear waste. Nowadays, ROSATOM brings together about 350 enterprises and organizations with the workforce above 250 K. https://www.rosatom.ru/en/